Water is going up the abrasive feed hose instead of out of the nozzle.

Check the gap between the nozzle and the material

  1. Make sure the nozzle does not touch the top of the material at any point in the cutting path.
  2. Make sure the gap between the nozzle and the top of the material is at minimum of the thickness of the Z-setting gauge at all points in the cutting path.

NOTE: Thin material can bend upwards under pressure from the water jet and the air that moves with it. This bending can cause a blockage of the nozzle.

If more gap is needed

  1. If necessary, increase the distance between the nozzle and the material to more than the minimum thickness of the Z-setting gauge.

If the nozzle still blocks the water flow

  1. Make sure the nozzle does not touch the material.
  2. If the nozzle blocks the water flow, the nozzle has a blockage.

Ask the technical staff to invert the nozzle and unclog it. They should:

  1. Turn the nozzle in the nozzle body so the pointed end is pointed upwards.
  2. Tighten the nozzle collet nut securely.
  3. Do a high-pressure water test to clean the nozzle.

If the blockage does not clear

  1. If the high-pressure water test does not remove the blockage, run the 100-cycle sample file in the OMAX software. This file starts and stops the pump 100 times to try to remove contamination